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Star CNC SR-32J: A Precision Turning Centre for Modern Manufacturing
The Star CNC SR-32J is a high-performance automatic lathe, designed to meet the increasingly demanding needs of modern manufacturing. Renowned for its precision, versatility, and reliability, this machine plays a pivotal role in producing intricate parts for industries ranging from automotive to electronics.
Overview
The Star SR-32J is part of the renowned SR series, known for delivering exceptional results in precision machining. A standout feature of the SR-32J is its ability to perform both turning and milling operations within a single set-up, making it a highly efficient choice for manufacturers who require complex components.
This machine utilises a multi-axis design, offering a wide range of tooling options that allow for the machining of parts with diverse geometries. The SR-32J’s design also incorporates a high-speed spindle, which improves throughput and reduces cycle times, a key consideration in modern production environments where efficiency is paramount.
Key Features
1. Precision Engineering: The SR-32J features a highly rigid construction that ensures high accuracy over extended periods of operation. With its precision guideways and direct drive motors, it is capable of producing parts with tolerances of ±0.01mm or better.
2. Multi-Tasking Capabilities: Equipped with both front and rear spindle capabilities, the SR-32J offers exceptional versatility. The machine can perform operations such as turning, milling, drilling, and tapping on a single platform, minimising the need for secondary operations and reducing overall production time.
3. User-Friendly Control System: The Star SR-32J is controlled by the Fanuc 31i-B5 control system, which is intuitive and highly responsive. Operators will appreciate the user-friendly interface, which simplifies the programming of complex parts and facilitates quick set-up times.
4. High-Speed Performance: The machine boasts impressive spindle speeds, capable of reaching up to 10,000 RPM. Combined with its high-feed rates, the SR-32J delivers rapid production cycles, which makes it ideal for high-volume manufacturing.
5. Enhanced Tooling Capacity: With up to 32 tools (depending on configuration), including rotary tools, the SR-32J offers ample versatility for handling a variety of cutting operations. This ensures that even the most complex geometries can be tackled in a single operation.
6. Compact Design: Despite its high performance, the SR-32J is designed to occupy a minimal footprint, which is ideal for manufacturers with space constraints. Its compact size does not sacrifice performance, making it a popular choice for both small and large-scale operations.
Applications
The SR-32J is used across several industries, including:
• Automotive: Production of high-precision components such as valve bodies, brake parts, and engine components.
• Medical: Manufacturing intricate parts like surgical tools and implants.
• Electronics: Fabrication of small, precise components like connectors, housings, and terminals.
• Aerospace: Machining of complex, lightweight parts for the aviation industry.
Benefits to Manufacturers
1. Increased Productivity: The ability to complete multiple operations on a single machine without the need for manual intervention or multiple set-ups significantly boosts productivity and reduces machine downtime.
2. Cost Efficiency: By consolidating multiple processes into one machine, the SR-32J reduces the need for investment in additional equipment, resulting in overall cost savings.
3. Superior Surface Finish: The machine’s advanced control system and stable machining environment ensure that parts are produced with superior surface finishes, which is essential in high-precision industries.
4. Reduced Lead Time: Faster cycle times and reduced setup requirements mean that manufacturers can meet tighter deadlines without compromising on quality.
Conclusion
The Star CNC SR-32J is a state-of-the-art turning centre that excels in producing highly accurate and complex parts in a wide range of industries. Its combination of precision, speed, and flexibility makes it a standout choice for manufacturers looking to stay competitive in a fast-paced, quality-driven market. Whether for high-volume production or intricate custom machining, the SR-32J delivers outstanding results, making it a key asset in any modern machine shop.